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2D Wire Bending-Welding Machine
2D CNC wire bending machine with butt welding Specifications:
Machine Model 2-6mm
Power Supply 3Phases 4 wires+ground wire，380V,50HZ
Wire Straightening Wheel Quantity 22 groups (made of Cr12)
Bending Mold Made of SKD11/51, hardness is 62◦
Wire Feeding Wheel Quantity 3 groups (made of Cr12, heat processed ,hardness is 58◦）
Servo Motor Capacity Sanyo brand servo motors 4 axis 5.8KW servo motor (feeding wire 2.3KW, bending 1.5KW, cutter
1KW, left or right movement 1KW
Cutter Ability iron wire diameter 6mm
Suitable for wire diameter 2-6mm iron wire standard
Machine Dimension 2800*850*1500mm
Machine Weight 950kgs
Data Storage Quantity 10000 groups, 300pcs actions are one group
Wire Feeding Speed 90m/minute
Maximum Bending Speed 300r/minute, Angle ±180 degree
Actions Directions Inner Mold: move lower and upper; Outer mold: move lower and upper. Directions are clockwise
and counterclockwise.
Production Speed 20-25pcs/minute(take example 200*200mm square shape)
Bending Prcision ±0.5mm
Wire Feeding Precision ±0.5mm
Welding Module 40KW Welding transformer Manipulator clamp: 2sets
Move Stroke Horizontal is 1000, cross is 100mm, vertical is 500mm
Machine Model 2-6mm
Servo System Maximum Bending 99N.M
Control Screen Touch Screen
PLC 1
Mechanical
Functions
1)This machine's mechanical actions controlled by computer programs.
2)Automatic wire feeding, straightening and cutting, and bending and shaping, and butt welding.
3)Each shape is formed by maximum 300pcs of actions to realize.
Machine Mechanism:
1)Wire feeding, bending and cutting, up and down by servo motor.
2)Control system we use PLC+Touch Screen, easy to operate, guarantee the stability, can preset production quantity, can program and edit data
based on needs.
3) Servo system is high precision, high torque, high speed, to guarantee production speed.
4)Machine has alarm and emergency stop functions. Safe.
Guarantee: one year, lifetime technical support
Your side provide product drawings in dwg. format, before shipment we will programme these products and store in the computer.
Product selling points
The 2D WIRE BENDING-WELDING MACHINE is controlled by PLC. The straightening, bending, cutting and butt welding are fully automatic and integrated. No manual operation is required in the whole process, and product production can be completed quickly, accurately, and reliably. It has a wide application range and convenient operation. Resistance welding is used for the welding part of the equipment. The welding junction is smooth and firm, and the smoke and dust during welding are small and pollution-free, which meets the environmental protection requirements. Fully automated production solves the problem of staff shortage.
The 2D WIRE BENDING-WELDING MACHINE is widely used in the production of metal mesh, chopstick cages, handicrafts, dust removal framework (environmental protection bag cage), hardware kitchenware, sanitary ware, mop, and other industries.
The 2D WIRE BENDING-WELDING MACHINE is not only used to make a box, but also can be used to make regular plane shapes such as fans, ovals, and trapezoids. It has the advantages of high efficiency, good flatness, accurate welding alignment, ease to use, and greatly saving manpower.
An automatic wire forming machine is a planar 2D wire bending machine, which can realize the forming and machining of wire shapes of various specifications. The movement of the head is controlled by a servo machine, which not only ensures the machining accuracy but also greatly increases the moving speed of the head and effectively improves production efficiency. The distance between the incoming station and the bend is adjustable. Therefore, it can handle the important winding process when the diameter of the wire is small, and can also complete the bending work requiring large space. The equipment has a memory storage function and can save the processed program. When reprocessing, it only needs to directly call the program to complete the wire forming process.
Product Configuration
Electrical voltage: three-phase 380V + grounding wire
Number of straightening wheels: 36 groups (made of national standard Cr12)
Bending die: all high-quality materials SKD11 / 51 are used for finishing, with a hardness of 62 °
Number of wire feeding wheels: 3 groups (the wire feeding wheels adopt the national standard Cr12, and the hardness of fine polishing and heat treatment reaches 58 ° and wear resistance)
Servo motor power: 4.8KW 2.3KW feeding servo + 1.5KW bending servo + 1kW cutter servo
The cutting force of cutter motor: ø 6 iron wire
Oil pressure range: 0.3-0.6mpa
Hydraulic oil model: 46 # 68#
Applicable wire: round wire, flat wire, square wire (applicable to any material wire)
Applicable wire range: 2-6mm iron wire standard
External dimension: 2800 * 850 * 1500
Machine weight: 1000kg
Perimeter range: Unlimited
Storage: 10000 groups of data, 300 actions as one group
Wire feeding speed: fastest 100M / min
Maximum bending speed: 300 rpm angle ± 180 °
Action direction: inner mold - move down / move up outer mold - move down / move up 360 ° clockwise and counterclockwise
Efficiency: 16-20 PCS / min (take 200 * 200 boxes as samples)
Bending accuracy: ± 0.5mm
Wire feeding accuracy: ± 0.5mm
Mechanical properties:
The mechanical action of the machine is controlled by the bending speed of the bending action programmed by the microcomputer, and the various commands issued can achieve the molding of various types and specifications of products.
Action control: automatic feeding, automatic return, straightening, cutting, bending, and forming.
Various shapes are combined by up to 300 action settings.
Welding module:
Manipulator clamp (2 sets)
40kW welding transformer
Traverse travel: 1000mm
Longitudinal travel: 100mm
Vertical travel: 500mm
Foshan Jinchun Industrial Automation Technology Co., Ltd. was established in 1998. It is a technology-intensive industrial company specializing in the development of welding technology and equipment research and manufacturing, integrating scientific research, production, and sales.
With rich experience and strong technical personnel, the company constantly innovates and develops various types of high-quality hardware wire rods, hardware mesh baskets, and other mechanical equipment. It has formed five series of electric fan and industrial fan guard production lines, wire tube evaporator and condenser production lines, pet cage production line, bag cage frame production line for bag filter, buckle machine, and chain machine production line. The company has accumulated more than ten years of development, production, and operation of welding machines and related products. The products are widely used in the fields of manufacturing and production of hardware appliances, lighting, kitchenware shelves, decorative handicrafts, cultural and sports products, electrical and electronic communication batteries, and industrial equipment automation. With a very wide user group.
The company pursues management to promote efficiency, quality for survival, technology for development, strictly implement the national quality assurance system standards, provide customers with high-quality, stable, and reliable products, and perfect high-quality services. Welcome people from all over the world to visit the company. business, and work together to create a better tomorrow.
