WIRE BENDING MACHINE

Jinchun Machinery's CNC wire bending machines are built with robust materials and components, ensuring durability and long-term reliable performance even in demanding production environments.

Wire bending machines, also known as wire forming machines, are innovative devices that have revolutionized the manufacturing industry. These machines automate the process of bending wires into complex shapes, offering accuracy, speed, and efficiency. This article explores the advancements and applications of wire bending machines, highlighting their role in various industries.

Our precision 2D wire bending machine is equipped with a new motion control system and high accuracy servo equipment, which greatly improves the working efficiency of the 2D wire bending machine. Our precision 2D wire bending machine is designed to be easy to use, allowing you to quickly design, produce and store parts!

The quality of the 3D wire bending machine itself is indispensable when the selection, but also the operating system matched with it.

2D CNC wire bending machine with butt welding Specifications: Machine Model 2-6mm Power Supply 3Phases 4 wires+ground wire，380V,50HZ Wire Straightening Wheel Quantity 22 groups (made of Cr12) Bending Mold Made of SKD11/51, hardness is 62◦ Wire Feeding Wheel Quantity 3 groups (made of Cr12, heat processed ,hardness is 58◦） Servo Motor Capacity Sanyo brand servo motors 4 axis 5.8KW servo motor (feeding wire 2.3KW, bending 1.5KW, cutter 1KW, left or right movement 1KW Cutter Ability iron wire diameter 6mm Suitable for wire diameter 2-6mm iron wire standard Machine Dimension 2800*850*1500mm Machine Weight 950kgs Data Storage Quantity 10000 groups, 300pcs actions are one group Wire Feeding Speed 90m/minute Maximum Bending Speed 300r/minute, Angle ±180 degree Actions Directions Inner Mold: move lower and upper; Outer mold: move lower and upper. Directions are clockwise and counterclockwise. Production Speed 20-25pcs/minute(take example 200*200mm square shape) Bending Prcision ±0.5mm Wire Feeding Precision ±0.5mm Welding Module 40KW Welding transformer Manipulator clamp: 2sets Move Stroke Horizontal is 1000, cross is 100mm, vertical is 500mm Machine Model 2-6mm Servo System Maximum Bending 99N.M Control Screen Touch Screen PLC 1 Mechanical Functions 1)This machine's mechanical actions controlled by computer programs. 2)Automatic wire feeding, straightening and cutting, and bending and shaping, and butt welding. 3)Each shape is formed by maximum 300pcs of actions to realize. Machine Mechanism: 1)Wire feeding, bending and cutting, up and down by servo motor. 2)Control system we use PLC+Touch Screen, easy to operate, guarantee the stability, can preset production quantity, can program and edit data based on needs. 3) Servo system is high precision, high torque, high speed, to guarantee production speed. 4)Machine has alarm and emergency stop functions. Safe. Guarantee: one year, lifetime technical support Your side provide product drawings in dwg. format, before shipment we will programme these products and store in the computer.

Three-gun argon arc bending frame butt welding all-in-one machine parameters Electrical voltage Three-phase 380V + ground wire 22 sets of straightening wheels (made with national standard Cr12) The bending dies are all made of high-quality materials SKD11/51 and the hardness reaches 62° The number of wire feeding wheels is 3 groups (the wire feeding wheel adopts the national standard Cr12, and the hardness is up to 58° after fine polishing and heat treatment, which is wear-resistant) Servo motor power 8 axes (Japan Sanyo Electric) Wire feeding 2.7KW, bending 1.8KW, cutting knife 1.0KW, translation 1.8KW, lifting 1.0KW, forward and backward movement 1.0KW, positioning motor two 1.0KW Cutter Motor Cutting Force ø8 Iron Wire Applicable wire round wire, flat wire, square wire (applicable to any material wire) Applicable wire range 2-8mm iron wire standard Appearance size 3500*850*1500 Machine weight 1100KG Circumference Range Unlimited Store 10000 sets of data, 300 actions are 1 set Wire feeding speed up to 25m/min Maximum bending speed about 100 turns/min Angle ±180° Action direction Inner mold - move down/up, Outer mold - move down/up 360° clockwise and counterclockwise Efficiency 10-15 pieces/min (take 200*200 square frame as sample) Bending accuracy ±0.5mm Wire feeding accuracy ±0.5mm Pneumatic system cylinder 3 3 solenoid valves Servo system Language system English/Chinese (system with upload and download function) Maximum bending about 125 Nm Control screen button + touch screen dual system PLC 32-bit high-performance processor Mechanical performance The mechanical action of the machine is controlled by the bending speed of the programmed bending action programmed by the microcomputer, and the various instructions issued can achieve various models and specifications of products. Action control, automatic feeding, automatic return, straightening, cutting, bending and forming Combine various shapes with up to 300 action settings. Welding module Manipulator clamp 2 sets 400A*3 argon arc welding machine welding transformer (Panasonic welding machine)

Relying on a strong transmission system like the wire feeding motor, can make the wire rotation more quickly and stable. So it can increase the production efficiency.

The wire bending machine is equipped with a professional servo motor, which drives the wire feeding wheel to rotate and controls each step of forming by the computer system.

The bending speed of the machine is controlled by the microcomputer. The different specifications can be achieved through various commands issued.

When troubleshooting a machine, you must first understand and analyze what could be the causes that led to its failure. After determining the cause, you can then begin formulating solutions.

This CNC wire bending machine is suitable for the forming and processing of various wire products such as springs and pulls baskets. With functions of automatic wire feeding, straightening, bending, and one-time forming, it also has high precision and good performance.

The head-rotating 3D wire bending machine is applied to the automobile parts industry, including the forming of automobile seat iron wire, pet cage accessories and other small accessories.